硬質合金帶材：深入探索

碳化鎢長條由金屬基體和硬質合金顆粒組成，具有高硬度、高強度、耐磨、耐腐蝕等優異性能。這些帶材廣泛應用於製造業、航空航太、鋼鐵冶金、礦業工程、石化、汽車和電子業等各個領域。硬質合金條的耐用性和性能使其成為切割和研磨工具以及模具和其他需要高耐磨性和熱穩定性的零件的理想選擇。

Cemented Carbide Strips: A Comprehensive Exploration

硬質合金帶材：全面探索

Introduction to Cemented Carbide Strips

硬質合金帶材簡介

Cemented carbide strips, also known as tungsten carbide sheets, carbide round bars, and tungsten carbide blocks, are multi-purpose materials crafted through powder metallurgy. This intricate process involves powdering, ball milling, pressing, and sintering to create a composite material that seamlessly blends a metal matrix with cemented carbide particles. Renowned for their exceptional properties, cemented carbide strips exhibit remarkable hardness, strength, wear resistance, and corrosion resilience, propelling their widespread adoption across diverse industries.

硬質合金帶材，也稱為碳化鎢片、硬質合金圓棒和碳化鎢塊，是透過粉末冶金製成的多用途材料。這個複雜的過程涉及粉末、球磨、壓制和燒結，以製造出將金屬基體與硬質合金顆粒無縫混合的複合材料。硬質合金帶材以其卓越的性能而聞名，具有卓越的硬度、強度、耐磨性和耐腐蝕性，推動其在各個行業的廣泛採用。

Characteristics and Properties

特性和性能

The exceptional performance of cemented carbide strips is attributed to a confluence of factors, including their intrinsic hardness, wear resistance, corrosion resistance, thermal stability, rigidity, impact resistance, and optimal thermal and electrical conductivity. These desirable characteristics render carbide strips an ideal choice for cutting and grinding tools, contributing significantly to the advancement of modern manufacturing.

硬質合金帶材的卓越性能歸因於多種因素的綜合作用，包括其固有硬度、耐磨性、耐腐蝕性、熱穩定性、剛性、抗衝擊性以及最佳的導熱性和導電性。這些理想的特性使硬質合金條帶成為切割和磨削工具的理想選擇，為現代製造業的進步做出了重大貢獻。

Manufacturing Process

製造流程

The production of carbide plates follows a meticulous sequence of steps:

硬質合金板的生產遵循一系列細緻的步驟：

1. Raw Materials: Tungsten carbide powder serves as the primary raw material.
2. Formulation: The powder is formulated based on the intended application requirements.
3. Wet Grinding: The powder is subjected to wet grinding to reduce its particle size.
4. Mixing: The ground powder is thoroughly mixed to ensure homogeneity.
5. Crushing: The mixed powder is crushed to achieve the desired particle size distribution.
6. Drying: The crushed powder is dried to remove moisture.
7. Sieving: The dried powder is sieved to separate particles of the desired size range.
8. Forming Agent Addition: A forming agent is added to the sieved powder.
9. Redrying: The mixture undergoes a second drying process.
10. Sieving: The dried mixture is sieved to obtain the desired particle size.
11. Granulating: The mixture is granulated to create uniform granules.
12. Pressing: The granules are pressed into the desired shape.
13. Forming: The pressed material is formed into a blank.
14. Sintering: The blank is sintered at high temperatures to create a cohesive structure.
15. Flaws Inspection: The sintered material is inspected for flaws.
16. Packaging and Warehousing: The flawless material is packaged and stored for distribution.

Advantages of Cemented Carbide Flat Bars

原料：以碳化鎢粉末為主要原料 配方：依預期應用要求配製粉末。後的粉末粉碎，使其達到所需的粒徑分佈。將成型劑添加到過篩的粉末中。顆粒。倉儲：無缺陷的材料包裝並儲存以供分銷。

Cemented carbide plates offer a multitude of advantages that make them an exceptional choice for various applications:

硬質合金板具有眾多優點，使其成為各種應用的絕佳選擇：

• Thermal Stability and High-Temperature Resistance: Carbide plates possess excellent thermal stability and can withstand high temperatures without compromising their mechanical properties.
• Good Thermal Shock Resistance: Carbide plates exhibit superior resistance to thermal shock, allowing them to endure extreme temperature fluctuations without cracking or breaking.
• High Heat Transfer: Carbide plates efficiently conduct heat, making them ideal for applications requiring effective heat dissipation.
• Outstanding Oxidation Control: Carbide plates are highly resistant to oxidation, even at elevated temperatures.
• Excellent Anti-Chemical Corrosion Resistance: Carbide plates offer exceptional resistance to chemical corrosion, enhancing their durability in harsh environments.
• Unparalleled Wear Resistance and High Hardness: Carbide plates possess exceptional wear resistance and hardness, ensuring prolonged service life and precision performance.

Applications of Cemented Carbide Strips

熱穩定性和耐高溫性：硬質合金板具有優異的熱穩定性，可以承受高溫而不影響其機械性能。其能夠承受極端的溫度波動而不會破裂或斷裂高傳熱性：硬質合金板可有效導熱，非常適合需要有效散熱的應用。很強的抗氧化性。板具有優異的耐磨性和硬度，確保延長使用壽命和精度性能。

Cemented carbide strips have found wide-ranging applications across various industries, including:

硬質合金帶材在各行業都有廣泛的應用，包括：

a. Manufacturing Industry

A。製造業

• Machining tools: Carbide inserts, cutting tools, drills, milling cutters, turning tools
• Molds: Carbide molds, stamping dies

b. Aerospace Industry

加工刀具：硬質合金刀片、切削刀具、鑽頭、銑刀、車刀模具：硬質合金模具、沖壓模具航空航太工業

• Aircraft and spacecraft components: Engine blades, combustion chamber panels, missile tails

c. Iron and Steel Metallurgy Industry

飛機和太空船零件：引擎葉片、燃燒室面板、飛彈尾翼。鋼鐵冶金業

• Wear-resistant and corrosion-resistant equipment parts: Sprue plates, stirring devices

d. Mining Engineering Industry

耐磨、耐腐蝕設備零件：澆口板、攪拌裝置。採礦工程業

• Excavation tools: Cutting picks, drilling bits
• Crushing equipment: Jaw crushers, impact crushers
• Screening machinery: Vibrating screens, trommel screens

e. Petrochemical Industry

挖掘工具：截齒、鑽頭破碎設備：顎式破碎機、反擊式破碎機篩分機械：振動篩、滾筒篩。石化產業

• Corrosion-resistant equipment parts: Reactors, converters, storage tanks, pipelines

f. Automobile Industry

耐腐蝕設備零件：反應器、轉換器、儲存槽、管路f。汽車產業

• Engine components: Cylinder liners, brake discs, crankshafts, clutches

g. Electronic and Electrical Industry

引擎零件：汽缸套、煞車碟盤、曲軸、離合器g。電子電氣業

• Heat dissipation equipment: Heat conduction plates, radiators

ZZbetter Tungsten Carbide Strip Grades

散熱設備：導熱板、散熱器ZZbetter 碳化鎢帶材牌號

ZZbetter, a leading manufacturer of cemented carbide products, offers a comprehensive range of tungsten carbide strip grades, each tailored to meet specific application requirements:

ZZbetter 是一家領先的硬質合金產品製造商，提供全系列的碳化鎢帶材牌號，每種牌號均經過量身定制，以滿足特定的應用要求：

• UBT910K20: High hardness, suitable for general fiber, aluminum foil, paper making, textile, and mechanical blades.
• UBT920K30: High hardness, good toughness, and overall performance, ideal for processing solid wood, mahogany, and non-ferrous metals.
• UBT10TK10: Ultra-fine grain size, high hardness, and wear resistance, suitable for finishing iron, non-ferrous metals, ceramics, hardwoods, and chipboard.
• UBT40SK40: Enhanced wear resistance, sharp cutting edge, and excellent weldability, used in processing food packaging, printing, aluminum foil, and mechanical blades.
• UBT10CK40: High toughness and tooth resistance, specifically designed for finger jointing tools.
• UBT15N: Mainly used for stamping molds and ceramic dies of electronic components, featuring non-magnetic properties.

Conclusion

UBT910K20：硬度高，適用於一般纖維、鋁箔、造紙、紡織、機械刀片。 、耐磨，適用於鐵、有色金屬、陶瓷、硬木、刨花板的精加工。 ，專為指接工具而設計。

Cemented carbide strips are indispensable materials in a myriad of industries, owing to their exceptional properties and versatility. Their ability to withstand harsh environments, resist wear and corrosion, and maintain high performance under extreme conditions makes them a cornerstone of modern engineering and manufacturing. As technology continues to advance, the applications of cemented carbide strips will undoubtedly expand, further shaping the future of various sectors.

硬質合金帶材因其卓越的性能和多功能性而成為眾多行業中不可或缺的材料。它們能夠承受惡劣環境、抗磨損和腐蝕，並在極端條件下保持高性能，使其成為現代工程和製造的基石。隨著技術的不斷進步，硬質合金帶材的應用無疑將擴大，進一步塑造各行業的未來。